0 · at glance
Mortec At A Glance
Established
Since 2012 • 14 yrs in duplex & stainless flanges
Manufacturing Units
2 in-house units • Taloja & Mazgaon
Stockyard Area
8,850+ sq.ft • Ready-stock inventory
Certifications
ISO 9001:2015 • GST, IEC & MSME
Clientele
100+ clients • India & export markets
Export Reach
19+ countries • GCC, Africa & Americas
Testing Offered
PMI, ferrite & hydrostatic • MTC EN 10204 3.1
Shipment Documents
Invoice, Packing List • COO, COI, MTC, BL & Lab Report
Export-Grade LDX 2304 Blind Flange Manufacturer in India With Pressure Class 150 to 2500#
Buyers in South Africa, the UAE, Kenya and Canada come to this grade for one reason, they want duplex chloride resistance without paying for the molybdenum inside 2205. We forge and finish Duplex 2304 flanges at our Mumbai works from half inch through 24 inch in Class 150 to 2500, with larger sizes machined against the drawing, so a tank nozzle or brine header isn't sitting idle on an import shipment. The same UNS S32304 material comes through under a few names, Stainless Steel Grade Duplex 2304 and WNR 1.4362 lean duplex among them, and we supply it as weld neck, slip on and blind.
Every piece ships with heat lot marking, a PMI reading and an EN 10204 Type 3.1 certificate, packed for a long ocean leg without surface pickup. Forging, solution annealing and CNC facing happen under one roof, so no trading house sits between the billet and your PO. Send the class, bore and facing, and our grade desk walks the build through before a die is loaded.
01 · Specification
Duplex 2304 Flanges Specification
Share your flange schedule with Mortec and receive a confirmed ex Mumbai quotation within hours.
Duplex Steel 2304 Weld Neck Flange Dimensional Codes
- ASME B16.5 & ASME B16.47 Series A / B
- EN 1092-1, DIN 2527/2573, BS 4504, JIS B2220
Duplex 2304 Stainless Steel Slip On Flange Bore
- Bored to suit SCH 5S through SCH 160 and XXS
- Counterbore cut to your mating pipe ID on request
Lean Duplex 2304 Blind Flange Face Finish
- Serrated spiral 125–250 AARH as standard
- Smooth or concentric serration when the spec calls it
UNS S32304 Phase Balance Control
- Ferrite content counted to ASTM E562 point count
- ASTM A923 intermetallic phase screening on request
1.4362 Lean Duplex Orifice Flanges Inspection
- Witnessed by SGS, BV, TUV, LRS or your own inspector
- ISO 9001:2015 system with stage-wise release notes
Inox Duplex 2304 Plate Flanges Marking
- Grade, size, class, heat number and standard stamped
- Low-stress dies plus a colour band where asked
DX2304 Spectacle Blind Flange Export Packing
- Fumigated plywood cases, VCI wrap, face protectors
- Item-wise crate marking for split-site deliveries
EDX 2304 Stainless Steel Reducing Flange Papers
- SANS reference data, KEBS PVoC and CoC assistance
- CRN data packs for Canada, ECAS files for the UAE
Duplex SAF 2304 Socket Weld Flanges Support Items
- Spiral wound and ring joint gaskets to ASME B16.20
- Matching S32304 stud bolts machined from ASTM A479 bar
02 · Codes We Follow
Duplex Steel 2304 Weld Neck Flange Manufacturing Standards
Duplex 2304 Flanges Manufacturer in India runs grade approval then measurement checks ahead of crating.
ASTM A182 F2304
ASME SA-182
ASME B16.5
ASME B16.47
ASME B16.36
ASME B16.48
MSS SP-44
EN 1092-1
DIN 2527 / 2573
BS 4504
JIS B2220
EN 10204 3.1
Client-Specific
Get 100% PMI Tested UNS S32304 Weld Neck and Slip On Flanges With MTC For Chemical Storage Vessels
03 · Quality
Lean Duplex 2304 Blind Flange Testing & Certification
Duplex 2304 Flanges Supplier in India documents every requested check onto the shipment paperwork.
MTC EN 10204 3.1
Chemical Analysis
Ferrite Count ASTM E562
ASTM A923 Phase Test
Tensile Test
Brinell Hardness Test
Charpy V-Notch Impact
PMI Testing
Ultrasonic Test
Dye Penetrant Test
Hydrostatic Test
Heat-Lot Traceability
04 · Industries
Stainless Steel Alloy 2304 Flange Applications
Duplex 2304 Flanges Manufacturer in Mumbai balances cost limits and salt exposure for cylinder projects.
Chemical Storage Vessels
Desalination & Brine Lines
Hot Water Cylinders & Tanks
Pulp, Paper & Bleach Plant
Water & Effluent Treatment
Sugar, Food & Brewing Plant
Mining & Slurry Handling
Offshore Utility & Firewater
05 · Product Range
Duplex 2304 Stainless Steel Flanges Types
Operating as an Indian supplier we hold the six quickest selling flange types blanked and ready.
Duplex Steel 2304 Weld Neck Flange
ASME B16.5 • 1/2″–24″
- Tapered hub carries the pipeline bending load
- Bore cut to your schedule before dispatch
Duplex 2304 Stainless Steel Slip On Flange
ASME B16.5 • Class 150–600
- Slides over the pipe, welded inside and out
- Kinder on site fit-up, lighter on budget
Lean Duplex 2304 Blind Flange
ASME B16.5 • Class 150–2500
- Closes a line end or a vessel nozzle solidly
- Drilled and tapped for instrument tappings
Duplex SAF 2304 Socket Weld Flanges
ASME B16.5 • Up To 4″
- Recessed bore with one external fillet weld
- Chosen for small-bore high-pressure runs
WNR 1.4362 Threaded Flange
NPT / BSP • Up To 6″
- Screwed joint, nothing to weld at site
- Suits utility duty away from thermal cycling
Lean Duplex Stainless Steel UNS S32304 Lap Joint Flange
With Stub End • 1/2″–24″
- Swivels freely so bolt holes line up fast
- Backing ring can drop to a cheaper grade
06 · Composition
Duplex 2304 Chemical Composition
Verified heat wise to ASTM A182 Grade F2304 chemistry limits for UNS S32304 expressed in percentage.
Cr21.50–24.50Chromium
Ni3.00–5.50Nickel
Mo0.05–0.60Molybdenum
N0.05–0.20Nitrogen
Cu0.05–0.60Copper
C0.030 maxCarbon
Mn2.50 maxManganese
Si1.00 maxSilicon
P0.040 maxPhosphorus
S0.030 maxSulphur
FeBalanceIron
07 · Strength Data
2304 Duplex Stainless Steel Mechanical Properties
Minimum values recorded at room temperature for solution annealed F2304 forgings appear on the shipped certificate.
Tensile Strength600 MPa / 87 ksi min
Yield Strength (0.2%)400 MPa / 58 ksi min
Elongation (in 2″)25% min
Density7.75 g/cm³ / 0.280 lb/in³
Global Reach
LDX 2304 Blind Flange Across Africa And The Gulf
Packed stencilled and prepared for containers destined to buyers across Southern Africa East Africa and GCC.
09 · Material Choice
Duplex 2304 Vs 2205 Flanges
Most duplex enquiries compare these two grades where molybdenum content ultimately determines the correct service application.
Duplex 2304 Flanges (UNS S32304)
- Chromium: 21.50–24.50%
- Nickel: 3.00–5.50%
- Molybdenum: 0.05–0.60%, effectively lean
- Minimum Yield: 400 MPa under ASTM A182 F2304
- Typical PREN: Around 24–26
- Best Suited To: Tanks, hot water, mild chloride duty
- Relative Cost: Lower, and steadier across the year
Duplex 2205 Flanges (UNS S32205)
- Chromium: 22.00–23.00%
- Nickel: 4.50–6.50%
- Molybdenum: 3.00–3.50%, deliberately alloyed
- Minimum Yield: 450 MPa under ASTM A182 F60
- Typical PREN: Around 34–36
- Best Suited To: Seawater, sour gas, heavy chloride duty
- Relative Cost: Higher, and tied to the moly market
10 · Corrosion Data
1.4362 Lean Duplex Orifice Flanges Chloride Resistance & PREN
Understand where this grade fits best along with the two temperature limits engineers usually ask about first.
Corrosion & Service Envelope
A balanced ferrite austenite microstructure sets this grade apart from ordinary 304 or 316L flanges. Warm brackish conditions rarely trigger chloride stress corrosion cracking here and yield strength runs nearly twice that of austenitic forgings. However it cannot substitute for 2205 or 2507 in seawater or sour environments since pitting resistance stays comparatively limited.
PREN ValueAround 24 to 26
MicrostructureRoughly balanced ferrite & austenite
Ferrite Acceptance35–55% to ASTM E562
Upper Service LimitUp to 300 °C continuous
Embrittlement WatchAvoid soaking near 475 °C
Low TemperatureImpact tested down to −46 °C
11 · Installation
Duplex SAF 2304 Socket Weld Flanges Welding & Ferrite Control
Weld quality on duplex material depends on phase balance rather than appearance alone. Four site practices keep ferrite content within code.
1
Prepare A Clean Bevel
Use dedicated stainless grinding discs and brushes so no carbon steel contamination reaches the joint.
2
Use Over-Alloyed Filler
ER2209 filler under AWS A5.9 or E2209 electrodes under AWS A5.4 rebuild austenite within the weld deposit.
3
Hold The Heat Input Window
Standard practice keeps heat input between 0.5 and 2.5 kJ per mm with interpass below 150 degrees and root backed argon.
4
Verify Before Handover
Check ferrite levels and run dye penetrant on the cap surface. Skip PWHT entirely and apply full solution annealing with quenching only when heat treatment cannot be avoided.
12 · Documentation
EDX 2304 Stainless Steel Reducing Flange Export Compliance
Documentation your customs broker and vendor registration office requires gets finalised before the container closes.
South AfricaSANS reference figures accompany a full EN 10204 3.1 pack for local vendor registration purposes.
United Arab EmiratesECAS paperwork and conformity records get compiled specifically for Jebel Ali and Abu Dhabi customs clearance.
KenyaKEBS PVoC processing runs through an appointed agency and the CoC issues before vessel departure.
CanadaCRN documentation and drawing packages support provincial registration for pressure fitting requirements.
Saudi ArabiaSASO and SABER conformity certificates get coordinated directly through your nominated local agent.
Europe & UKPED 2014 68 EU paperwork comes bundled with 3.1 certification matching material and dimensional codes.
13 · Sizing
LDX 2304 Stainless Steel Long Neck Flanges Size & Class Range
All ASME B16.5 pressure classes remain available while the fastest selling classes stay blanked in stock.
Class 150PN 20
Class 300PN 50
Class 400PN 68
Class 600PN 110
Class 900PN 150
Class 1500PN 250
Class 2500PN 420
Fastest Moving
1″
2″
3″
4″
6″
8″
Size & Standard Coverage
ASME B16.51/2″ to 24″
ASME B16.47 Series A & B26″ to 60″
EN 1092-1DN 15 to DN 600
JIS B222010A to 600A
Weld Neck BoreSCH 5S to SCH 160 & XXS
Long Neck ProjectionMachined to your drawing
Facings & Bolting Detail
Raised Face (RF)Standard on stock items
Flat Face (FF)For lined or cast equipment
Ring Type Joint (RTJ)Oval & octagonal grooves
Tongue & Groove, M&FCut to your drawing
Bolt HolesStraddle the natural centreline
Gasket MatchingSpiral wound per ASME B16.20
Global Reach
LDX 2304 Blind Flange Supply Into North America & ASEAN
Expanding supply routes now reach buyers throughout Canada Mexico Southeast Asia and the broader Pacific region.
14 · Pricing
Inox Duplex 2304 Plate Flanges Price Factors
Duplex 2304 Flanges exporter weighs multiple aspects before pricing, so submit details for an exact figure.
Alloy ContentNickel content ranging 3.00 to 5.50 percent with minimal molybdenum keeps billet pricing steadier compared to 2205.
Size And Pressure ClassForged weight in a Class 1500 hub multiplies well beyond the same bore built in Class 150.
Type And FacingMachining hours rise considerably for orifice sets long weld necks and RTJ grooves compared with plain slip on types.
Testing ScopeAdditional cost and lead time follow whenever ferrite counting A923 screening or witnessed release gets requested.
15 · How It’s Made
Alloy 1.4362 Lean Duplex Puddle Flanges Manufacturing Process
Our own production lines handle forging annealing and finishing keeping every stage under one quality system.
1
Billet & Upset
Billet material gets cut to weight then upset toward the required flange blank shape.
2
Closed-Die Forging
Hot die forging shapes the hub and disc producing continuous grain flow around the neck.
3
Solution Anneal & Quench
Heat soaking between 950 and 1050 degrees followed by water quenching restores correct phase balance.
4
CNC Finish & Verify
Machined facing bore and bolt holes precede PMI testing ferrite counting and heat lot stamping.
16 · Turnaround
DX2304 Spectacle Blind Flange Delivery Timeline
Packing starts right after advance payment clears and your chosen shipping route sets the final delivery date.
Actual transit duration varies by carrier and discharge port so consider these figures indicative until booking confirms.
Global Reach
UNS S32304 Weld Neck and Slip On Flanges Now Moving Steadily Across Middle East And GCC Markets
Stock items release fast while custom orders are built for water fertiliser and refinery buyers across the Gulf.
17 · Track Record
Lean Duplex Stainless Steel UNS S32304 Lap Joint Flange References
Recent lean duplex shipment records for buyers spanning Africa the Gulf ASEAN and North America.
8″ Class 150 Slip On Flanges - Chemical Storage Vessel Nozzles
Supplied under ASTM A182 F2304 with RF facing along with attached ferrite count and PMI reports.
Tank Farm Fabricator, South Africa
DURBAN, SOUTH AFRICA
6″ Class 300 Weld Neck Flanges - Desalination Brine Header
Released under third party witness hydrostatically tested and dispatched by air freight.
Water Treatment Contractor, UAE
ABU DHABI, UAE
2″ Class 150 Blind Flanges - Hot Water Cylinder Isolation
Complete sets included matching S32304 studs and nuts for direct installation.
Process Utilities Supplier, Kenya
NAIROBI, KENYA
4″ Class 600 Long Neck Flanges - Produced Water Tie-In
Built with custom neck projection impact tested and supplied with a CRN data pack.
Energy EPC Contractor, Canada
ALBERTA, CANADA
3″ Class 300 Orifice Flange Sets - Effluent Metering Skid
Fitted with tapped pressure points jack screws and a complete EN 10204 3.1 documentation file.
Instrumentation Fabricator, Turkey
ISTANBUL, TURKEY
10″ Class 150 Lap Joint Flanges - Bleach Plant Recirculation
Delivered together with matching stub ends inside seaworthy export crating.
Pulp & Paper Mill, Indonesia
JAKARTA, INDONESIA
Top Export Countries
UAE
Turkey
Canada
United Kingdom
Saudi Arabia
Singapore
United States
Mexico
Thailand
Italy
Netherlands
Germany
Philippines
Malaysia
Uganda
Indonesia
South Africa
Vietnam
Venezuela
Regional Presence
Building Our Duplex 2304 Flanges Footprint Across Central Asia & The Caucasus
As a rising Duplex 2304 Flanges supplier, we are extending shipments into this fast growing industrial region.
Central Asia & Caucasus
Azerbaijan
Armenia
18 · FAQs
Duplex 2304 Flanges FAQs
Straightforward responses to common questions buyers raise before confirming an order with our Indian manufacturing team.
What industries commonly specify a Duplex 2304 Stainless Steel Slip On Flange?
Paper mills, tank farms, water lines and structural work where moderate chloride exposure meets a tight budget.
How does the yield strength of a Lean Duplex 2304 Blind Flange compare to 316L?
Close to double, letting engineers cut wall thickness while still meeting the same pressure rating.
What test report ships with every Duplex Steel 2304 Weld Neck Flange?
EN 10204 3.1 mill certificate covering chemistry, mechanical values, ferrite content and full heat traceability.
Can a Duplex SAF 2304 Socket Weld Flange be welded to standard carbon steel pipe?
Yes, using a duplex filler wire, though pairing with SAF 2304 pipe gives better joint performance overall.
What bore sizes are kept in stock for Inox Duplex 2304 Plate Flanges?
Half inch to six inch ships from stock, bigger sizes are forged on a made to order basis.
Why do buyers pick a WNR 1.4362 Threaded Flange instead of a welded connection?
Screwed fitting skips site welding entirely, cutting installation time on utility and low-cycle piping runs.