Established
Since 2012 • 14 yrs in duplex & stainless flanges
Manufacturing Units
2 in-house units • Taloja & Mazgaon
Stockyard Area
8,850+ sq.ft • Ready-stock inventory
Certifications
ISO 9001:2015 • GST, IEC & MSME
Clientele
100+ clients • India & export markets
Export Reach
19+ countries • GCC, Africa & Americas
Testing Offered
PMI, ferrite count & hydrostatic • MTC EN 10204 3.1
Shipment Documents
Invoice, Packing List • COO, COI, MTC, BL & Lab Report
Table of Content
Enquiries for this grade reach us mostly from South Africa, the UAE, Kenya and Canada, and the reason is nearly always the same one. A water header, a tailings line or a tank nozzle needs more yield strength than 316L can offer and better resistance to chloride cracking, but the budget will not carry a 2205 or 6 moly bill of material. Lean duplex 2101 sits exactly in that gap, and we forge it at our Mumbai works from half inch through 24 inch, with 26 inch to 60 inch machined to order, in Class 150 right up to 2500. On drawings and purchase orders the same material turns up as Lean Duplex 2101, LDX 2101, UNS S32101 and EN 1.4162, and we supply it as slip on, weld neck and blind flanges from ready stock.
Nickel sits between 1.35 and 1.70 percent in this grade against roughly 10 to 14 percent in 316L, so your landed cost tracks the nickel exchange far less sharply, which is what keeps repeat orders coming back to lean duplex. Every flange is solution annealed and water quenched on our own line, ferrite counted, PMI checked and issued with an EN 10204 Type 3.1 mill test certificate before the crate is closed. Send us the class, facing and bore, our grade desk sanity-checks the chloride level and temperature against the pitting number, and only then do we release the job.
Mortec, an active Duplex 2101 Flanges exporter, converts your submitted line list into a firm ex Mumbai rate.
Every order answers to two codes, one governing chemistry and the other governing drilling, both confirmed by our Duplex 2101 Flanges supplier in India prior to dispatch.
Phase balance and hardness are extra checks duplex requires beyond austenitic grades, and both appear on your crate certificate.
Plants dealing with chloride exposure, where strength and budget guide grade selection, form the main customer base for a Duplex 2101 Flanges manufacturer in India.
A Lean Duplex 2101 flanges supplier like us stocks forged blanks in six shapes, covering nearly every enquiry that comes through.
Share the drawing along with quantity required, and a works-price sheet arrives in your inbox by end of day.
Heat by heat certification confirms UNS S32101 weight percent limits, where manganese takes over much of the nickel role found in austenitic grades.
The certificate travelling inside every crate records room temperature minimum values for solution annealed UNS S32101.
Several designations, one underlying chemistry, so no matter which name appears on your drawing, we forge the identical UNS S32101 material.
Buyers across Southern Africa, East Africa and the GCC get shipments marked, crated and loaded ready for container transit.
Yield strength lines up between the two grades, though the corrosion allowance does not, so confirm figures with our grade desk before finalising a substitution.
Knowing exactly when lean duplex belongs on a specification, and the single scenario where it should be replaced.
Survival on your line comes down to two factors. Pitting resistance equivalent number shows the chloride level the passive film can withstand before failing, while the duplex microstructure blocks chloride stress corrosion cracking, the quiet failure that shortens 304 and 316L header life in warm coastal sites. Lean duplex 2101 handles the cracking risk well, though pitting resistance only goes so far, which is why chloride content and operating temperature must always accompany the enquiry.
Being an active Duplex 2101 flanges exporter, every class under ASME B16.5 gets machined here, with fast-moving bores always kept in stock.
Lean duplex welding is a heat balancing act, excess heat pushes ferrite too high while too little starves austenite, and four practices keep S32101 within range.
Grind to bright metal with dedicated stainless tooling so no carbon steel dust rides into the joint.
ER2209 wire to AWS A5.9 or E2209 electrode to AWS A5.4 restores austenite in the weld metal.
No preheat is needed, keep interpass temperature low, run stringer beads and shield the root with argon.
Ferrite count the completed weld, dye penetrant root and cap; post-weld heat treatment is not normally used.
This grade is most often chosen by buyers migrating away from 316L, and here is the math that typically drives that decision.
Instead of holding for a complete container, part-load parcels travel on our fortnightly Southern Africa consolidation.
New supply lines are being established to reach buyers throughout Canada, Mexico, Southeast Asia and the Pacific rim.
The quotation figure depends on four variables, share your requirement and a dependable Duplex 2101 flanges supplier in India will price it same day.
This developing industrial corridor is opening fresh opportunities for us as an emerging Duplex 2101 Flanges manufacturers.
Our in house lines handle forging, annealing and finishing, keeping every stage of production inside a single quality plan.
S32101 billet cut to weight and upset into the flange blank profile.
Hub and disc struck in die, giving continuous grain flow around the neck.
Annealed then water quenched fast, locking the ferrite and austenite balance.
Facing, bore and bolt holes cut, then ferrite count, PMI and heat-lot stamping.
Orders leave our Mumbai works by one of four routes, and urgency at your site typically determines which route gets picked.
Held classes and bores clear our gate within 24–72 working hours of order confirmation
Cheapest route for bulk lots, with roughly 10–30 days spent on the water
When a unit is stopped, flange sets touch down at most hubs in 3–6 days
Tell us the discharge port and a dated arrival plan comes back with the quote
Desalination, water treatment and process buyers across the Gulf are supported through both ready-stock release and made to order dispatch.
Here are a few recent lean duplex shipments sent out to our customer base across Africa, the Gulf, ASEAN and North America.
UNS S32101, RF serrated, ferrite count and PMI reports.
Municipal Water Utility Contractor, South Africa
DURBAN, SOUTH AFRICABored to SCH 20S, G48 pitting test witnessed by TPI.
Water Treatment EPC Contractor, UAE
JEBEL ALI, UAESupplied with matched duplex studs, nuts and gaskets.
Sugar Processing Plant, Kenya
MOMBASA, KENYATapped pressure taps, jack screws, CRN data pack included.
Potash Mining Contractor, Canada
SASKATCHEWAN, CANADASmall-bore package, full dye penetrant and MTC 3.1.
Skid Fabrication Workshop, Turkey
IZMIR, TURKEYShipped with matching stub ends in seaworthy crating.
Pulp & Paper Mill, Indonesia
JAKARTA, INDONESIATop Export Countries
The test record your inspector expects at the receiving gate travels inside every crate we send.
Straight answers to the questions that come up before a purchase order is released, from a Duplex 2101 flanges manufacturer in Mumbai.
Structural work, tanks, and mildly corrosive piping where price matters more than top tier chloride resistance.
Roughly double the yield strength of 304, letting you use thinner sections for the same load.
Mill test certificate under EN 10204 3.1, covering chemical analysis, mechanical testing and heat number traceability.
Yes, with a compatible transition filler wire, though matching duplex pipe gives better long term results.
Half inch through four inch is standard stock, larger bores available as a made to order run.
No welding needed on site, faster installation, and easier removal for maintenance or inspection later.