Established
Since 2012 • 15+ yrs experience
Manufacturing Units
2 in-house units • Taloja & Mazgaon
Stockyard Area
8,850+ sq.ft • Ready-stock inventory
Certifications
ISO 9001:2015, PED • GST, IEC & MSME
Clientele
100+ clients • India & export markets
Export Reach
15+ countries • GCC, Africa & APAC
Testing Offered
Tensile, hardness & PMI • MTC EN 10204 3.1
Shipment Documents
Invoice, Packing List • COO, COI, MTC, BL & Lab Report
Table of Content
Mortec Manufacturing Co is an ASTM A182 F1 Flanges Manufacturer in India. We manufacture carbon-molybdenum steel flanges for elevated-temperature service applications. ASTM A182 F1 provides reliable strength for demanding pressure systems. Our flanges suit refineries, power plants and process piping applications. Each flange maintains full heat-number traceability with supporting certification. We supply Weld Neck, Slip-On, Blind and Socket Weld configurations. Threaded flanges are also available for specified piping requirements.
Pressure classes range from Class 150 through Class 2500. Sizes follow applicable ASME B16.5 and B16.47 dimensional standards. RF, FF and RTJ facings are available for project requirements. Machined finishes and drilling patterns follow approved customer specifications. Every flange undergoes dimensional checks before final dispatch from Mumbai. PMI, hardness testing and additional inspections are available upon request. Each shipment includes EN 10204 3.1 or 3.2 certification. We support export orders with complete documentation and traceability.
Purchase directly from the manufacturer with no reseller markup and complete original certificates with every shipment.
Fast-moving sizes stay on the racks in every class - anything outside that runs as a mill order.
| NPS | DN | Flange OD | Thickness | Hub Dia | Dia | Bolt Circle | Bolt Holes | Bolt Size |
|---|---|---|---|---|---|---|---|---|
| ½″ | DN15 | 89.0 | 11.2 | 30.2 | 35.1 | 60.5 | 4 | ½″ |
| 1″ | DN25 | 108.0 | 14.2 | 49.3 | 50.8 | 79.3 | 4 | ½″ |
| 2″ | DN50 | 152.5 | 19.1 | 77.7 | 91.9 | 120.7 | 4 | ⅝″ |
| 3″ | DN80 | 190.5 | 23.9 | 108.0 | 127.0 | 152.4 | 4 | ⅝″ |
| 4″ | DN100 | 228.5 | 23.9 | 134.9 | 157.2 | 190.5 | 8 | ⅝″ |
| 6″ | DN150 | 279.5 | 25.4 | 192.0 | 215.9 | 241.3 | 8 | ¾″ |
| 8″ | DN200 | 343.0 | 28.4 | 246.1 | 269.7 | 298.5 | 8 | ¾″ |
| 10″ | DN250 | 406.5 | 30.2 | 304.8 | 323.9 | 362.0 | 12 | ⅞″ |
| 12″ | DN300 | 482.5 | 31.8 | 365.3 | 381.0 | 431.8 | 12 | ⅞″ |
| 16″ | DN400 | 597.0 | 36.6 | 457.2 | 469.9 | 539.8 | 16 | 1″ |
| 20″ | DN500 | 698.5 | 42.9 | 558.8 | 584.2 | 635.0 | 20 | 1⅛″ |
| 24″ | DN600 | 813.0 | 47.8 | 663.4 | 692.2 | 749.3 | 20 | 1¼″ |
ASTM A182 F1 Flanges Supplier in India, supplying quality-tested flanges with traceable documentation.
Stock and mill-order shipments to buyers across the Gulf.
Send us the NPS, class and facing you need and we will tell you what is on the floor today.
ASTM / ASME (USA)
DIN / EN (Germany)
JIS (Japan)
AFNOR (France)
BS (United Kingdom)
Customs ClassificationCorrect alloy steel classification helps shipments clear Durban, Jebel Ali, Mombasa and Canadian ports smoothly.
Face style is driven by the gasket and the class - tell us both at enquiry and we will machine to suit.
UAE consignments leave sealed, stencilled and papered for a clean Jebel Ali release.
Two grades often appear on the same enquiry, selection depends on temperature and alloy requirements.
Eight controlled steps for accurate fit-up, sealing and reliable flange joint assembly.
01 · Inspect Flange
Check flange face and bore • Verify size, class and marking
02 · Prepare Pipe
Clean pipe end thoroughly • Confirm required expansion length
03 · Position Flange
Align expander flange correctly • Maintain proper pipe orientation
04 · Fit Pipe
Insert pipe into bore • Ensure full and even engagement
05 · Weld Connection
Complete weld procedure • Follow approved welding requirements
06 · Align Joint
Match flange bolt holes • Check face parallelism before tightening
07 · Install Gasket
Use specified gasket type • Tighten studs in cross pattern
08 · Final Inspection
Verify bolt torque and alignment • Complete pressure testing if required
ASME B16.5 sets bolt count and stud size; torque depends on gasket, stud grade and lubricant.
| NPS | Bolt Holes | Bolt Size | Bolt Hole Dia (mm) | Bolt Circle (mm) |
|---|---|---|---|---|
| ½″ | 4 | ½″ | 15.8 | 60.5 |
| 2″ | 4 | ⅝″ | 19.1 | 120.7 |
| 4″ | 8 | ⅝″ | 19.1 | 190.5 |
| 6″ | 8 | ¾″ | 22.4 | 241.3 |
| 8″ | 8 | ¾″ | 22.4 | 298.5 |
| 12″ | 12 | ⅞″ | 25.4 | 431.8 |
| 16″ | 16 | 1″ | 28.5 | 539.8 |
| 24″ | 20 | 1¼″ | 35.1 | 749.3 |
Need the torque values worked out for your gasket and stud combination? Send the joint details with your RFQ.
Where the enquiries for Grade F1 actually come from, and the duty they are bought for.
Carton and drum-packed orders shipped to customers across Southern and East Africa.
Hardness-capped F1 forgings held ready for refinery and fertiliser tender inspection.
Grade F1 falls under ASME B16.5 Material Group 1.5, ratings follow its pressure-temperature table.
| Temp °F | 150 | 300 | 400 | 600 | 900 | 1500 | 2500 |
|---|---|---|---|---|---|---|---|
| −20 to 100 | 265 | 695 | 925 | 1390 | 2085 | 3470 | 5785 |
| 200 | 260 | 680 | 905 | 1360 | 2035 | 3395 | 5660 |
| 300 | 230 | 655 | 870 | 1305 | 1955 | 3260 | 5435 |
| 400 | 200 | 640 | 855 | 1280 | 1920 | 3200 | 5330 |
| 500 | 170 | 620 | 830 | 1245 | 1865 | 3105 | 5180 |
| 600 | 140 | 605 | 805 | 1210 | 1815 | 3025 | 5040 |
| 650 | 125 | 590 | 785 | 1175 | 1765 | 2940 | 4905 |
| 700 | 110 | 570 | 755 | 1135 | 1705 | 2840 | 4730 |
| 750 | 95 | 530 | 710 | 1065 | 1595 | 2660 | 4430 |
| 800 | 80 | 510 | 675 | 1015 | 1525 | 2540 | 4230 |
| 850 | 65 | 485 | 650 | 975 | 1460 | 2435 | 4060 |
| 900 | 50 | 450 | 600 | 900 | 1350 | 2245 | 3745 |
| 950 | 35 | 280 | 375 | 560 | 845 | 1405 | 2345 |
| 1000 | 20 | 165 | 220 | 330 | 495 | 825 | 1370 |
Work we can add before dispatch so the flange lands site-ready instead of shop-ready.
Choose your preferred shipping route, with lead times confirmed after specifications are finalized.
Standard F1 flange sizes can dispatch from our Mumbai facility within 4–6 days.
FCL or consolidated LCL shipments generally take 20–38 days port to port.
Priority air shipments can be arranged in around 4–7 days for urgent requirements.
Share your destination and we confirm the estimated transit and delivery timeline.
The five questions buyers ask most before placing an order.
A182 F1 corresponds to UNS K12822 and Werkstoff 1.5415, with 15Mo3/16Mo3 equivalents.
Price depends on size, class, facing, weight, machining, testing and certification requirements.
ASME B16.5 covers ½″-24″, while ASME B16.47 covers 26″-60″ flanges.
F1 contains molybdenum and offers higher strength for elevated-temperature service than A105.
Yes, we export F1 flanges with EN 10204 certificates and required shipping documents.